ScanMaster

ScanMaster is a global leader in the development, design and manufacture of automated ultrasonic inspection systems. Our technologically innovative systems have been installed with prime customers worldwide.

Each ScanMaster ultrasonic inspection system has a number of core modules which are integrated in application-specific configurations delivering the right solution to address the specific requirements and relevant standards. These modules include advanced industrial PC-based digital ultrasonic instrumentation, mechanical manipulation systems, servo-motion control hardware and production-oriented software packages.

With more than three decades of inspection system expertise, ScanMaster has built up a large, knowledgeable and strong team of experts with diverse technology skills and application expertise. Delivering inspection systems to critical applications, our strong commitment to quality, service and customer support has been a cornerstone to our success.

Systems

Ultrasonic Immersion Systems

• High throughput multi-shift operations (industrial or Lab.)
• Fully integrated conventional and phased-array technologies
• High accuracy, multi-axis scanning frames, incorporating multi-channel ultrasonic instruments with exceptional performance
• Applications: turbine engine discs, bars, shafts, billets and plates
• Automated systems approved by all major manufacturers.
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Ultrasonic Testing of Composites

• 'Squirter' inspection systems
• Automated inspection of multi-layered parts of complex geometry, including double curvatures and varying thickness, made of metal or composite materials
• Applications: complex aero structure parts, stringers, webs, flanges and more.
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Pipe and Tube Ultrasonic Testing

• Automated inline systems, testing raw material and welded pipe, with no impact on production throughput
• Offline systems for finished pipe testing
• Robust and reliable ultrasonic configurations for a variety of production technologies
• Intuitive software, providing accurate results and eliminating false indications
• Applications: helical-welded pipe, longitudinal-welded pipe, electro resistance welded pipe, bespoke systems.
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Plate Ultrasonic Testing

• Rolled aluminium and titanium plate testing systems for aerospace applications
• Field-proven, high throughput systems - a complete solution for material testing and handling
• Conventional or phased-array technologies, incorporating advanced features for plate scanning, data acquisition, defect evaluation and reporting
• Capable of meeting established standards, such as: AMS STD2154, ASTM B 594, ASTM E 2375, BSS 7055 and ABP-6-5232.
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Rail Inspection

• Self-propelled in-situ inspection of metro and underground rails
• Simultaneous inspection of both rails, using multiple probes for maximal coverage of the rail profile
• Inspection at speeds of up to 20km/h.
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Bearing Inspection

• Immersion systems designed to meet stringent bearing inspection requirements
• Fully integrated, high throughput automated systems, including all applicable handling and alignment systems
• Fully automated process, with efficient 'Teach-in' function and offline part programming from imported CAD files
• Application areas: high speed train and wind turbine bearings.
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Large Forging Inspection

• Efficient and reliable systems for large axis-symmetrical forgings
• Highly functional, rugged mechanics incorporating part rotating platform and robotic arm capable of accommodating multiple transducers to minimise inspection times
• Phased-array or conventional technologies, according to customer standard requirements
• Fully automated part inspection, including set ups, data acquisition, data analysis and reporting
• Applications: large discs and shafts for land-based turbines.
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Spot Weld Ultrasonic Testing

• Fast and highly effective characterisation of spot-welded structures
• Capable of detecting deteriorations in the welding process, allowing early implementation of corrective actions to prevent process failures and potential plant downtime
• Main application in automotive bodies, enclosures and furniture.
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